INTERCONNECTIONS

SYSTEMS

KAEROS SAS

2B voie la cardon

91120 Palaiseau - France

T:+33 1 60 78 09 61

F:+33 1 64 47 01 29

sales@kaeros.eu

WIRING SYSTEMS

WIRE AND CABLE HARNESSES

Our speciality is to design and manufacture Wire & Cable Harnesses. We’ve been working on this domain of activities for more than 15 years and, we’re pleased to share our knowledge with our customers to help them with their wiring projects and support them to achieve their industrial targets.  Our main purpose is to promote an excellent service to our customers through a strong relationship - to embrace their projects - and provide high quality products to make sure our customers are fully satisfied.

WIRE HARNESSES

  • ◦ Specification Analysis & BOM Validation
  • ◦ Drawing Presentation
  • ◦ Prototyping
  • ◦ Processing of UL rated wires and components
  • ◦ Assembly of 1-to-1 and bundle harnesses
  • ◦ Automatic and Semi-Auto Crimping
  • ◦ Splicing and Soldering processes
  • ◦ Versatile and Adaptative Assembly Processes
  • ◦ Overmoulding of Wtb or WtW connectors
  • ◦ UL Certified harnesses
  • ◦ Electrically Tested @ 100%
  • ◆ Specification analysis & BOM Validation
  • ◆ Drawing Presentation
  • ◆ Prototyping
  • ◆ Design of Specific Multicore Cables
  • ◆ Processing UL Rated Cables
  • ◆ Assembly of any type of connectors
  • ◆ Semi-Auto Crimping
  • ◆ Soldering
  • ◆ Assembly of accessories
  • ◆ Overmoulding & Waterproof assembly
  • ◆ Electrically Tested @ 100%

CABLE HARNESSES

OVERMOULDING

  • ◦ Custom-designed moulding
  • ◦ Drawing Presentation
  • ◦ Tools and Prototypes prepared within 4 weeks
  • ◦ Waterproof Overmoulding
  • ◦ Moulding of WtB or WtW housings
  • ◦ Moulding of Circular Connectors

MANUFACTURING CAPABILITIES

Located in Penang, Malaysia, we produce our harnesses and modules in  a 18.000 Square Feet factory. Divided in 7 modules, we can undertake any wiring wiring activities, such as auto-cut/crimp, semi-auto crimping, manual assembly and overmouldings. Manufactured in a neat environment, our products are assembled as per UL and ISO quality requirements. Our 90 skilled and trained operators work thoroughly to provide the best quality on the products they assemble.

CUT & CRIMP

Automatic Cutting

Automatic Crimping 

Semi-Automatic Crimping

Semi-Auto IDC processes

Simple Harnesses

Custom Cable Harnesses

Bundle of Wire Harnesses

Design of Specific Cables

Assembled under UL

WIRES ASSEMBLY

Soldering of Connectors 

and Tiny Parts

Metal & Plastic Parts Assembly

PCB Assemblies

ASSEMBLY & SOLDERING

MODULES ASSEMBLY

Design of Plastic & Metal Parts

Sourcing of PCB

PCB Assemblies

Modules Assemblies

OVERMOULDING

Injection Machines

Design of Plastic Parts

Moulding Waterproof Connectors

Moulding of non-sealed Connectors

Moulding of accessories and PCB

QUALITY

UL Certification

ISO Certification

Electrical and CCD Tests

Drawing Submission

Prototypes Approval

TECHNICAL EVALUATION AND PROJECTS MANAGEMENT

Each new project is an opportunity to learn new applications and share our knowledge and expertise with wire and cable harnesses. We welcome all projects and help our customers to make sure that components fit their technical requirements, and support their requests to offer the best service and make sure that their products will be industrialised efficiently.

BOM MANAGEMENT

If you want to check your BOM and get a detailed functional specification.

  • ◦ Specification Analysis & BOM Validation
  • ◦ Iteration Checking
  • ◦ Components Compatibility Checking
  • ◦ Customer’s Environment Compatibility Checking
  • ◦ Drawing Preparation
  • ◦ Compilation of Technical Datas as Technical Notebook
  • ◦ Search for Alternative Components
  • ◦ Design-to-Cost
  • ◆ Technical Analysis of Customer’s Request
  • ◆ Preparation of Detailed BOM
  • ◆ Components Compatibility Check
  • ◆ Customer’s Environment Compatibility Check
  • ◆ Components and Material Selection
  • ◆ Preparation of Drawing
  • ◆ Preparation of Technical Specification
  • ◆ Preparation and Submission of First Prototypes
  • ◆ Preparation of Testing Benches
  • ◆ Preparation of Certification (CE or UL)

After your BOM being confirmed, you would like to prepare prototypes to evaluate them ?

PROTOTYPES MANAGEMENT

PROJECT MANAGEMENT

You would like us to deal with your harness project from scratch ?

  • ◦ Definition of Customer’s project (with customer)
  • ◦ Analyse of Customer’s Environment and Evaluation of existing components and requirements
  • ◦ Preparation of first prototypes to evaluate its feasibility, weaknesses & strengths.
  • ◦ Preparation & Qualification of BOM
  • ◦ Preparation of functional specification
  • ◦ Preparation of Drawings
  • ◦ Final Prototyping Preparation

Legal Mentions

KAEROS SAS

2B voie la cardon 91120 Palaiseau - France

T:+33 1 60 78 09 61

F:+33 1 64 47 01 29

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